The piston is made of aluminum alloy with a high silicon content and has excellent wear resistance. The processing of such materials requires the use of highly wear-resistant tools, such as PCD tools and blades.
IKEN offers PCD slotted inserts and PCD formed milling cutters for efficient machining at fast times.
1 - grooving
The solution: IKEN's unique GBR slot blade, which uses a PCD slot blade to maximize the metal removal rate for this application. Advantages include robust performance, high process safety and shorter processing beats.
Product:IKEN non-standard slot blade
2 - Roughing piston pin holes
The solution: A customized fine-boring tool with a fine-tuning unit that requires no adjustment and requires only one screw to set the diameter and secure the blade.
Product:IKEN non-standard boring tool
3 - Finishing piston pin holes
Solution: IKEN non-standard reamers provide long and predictable tool life with internal cooling channels for maximum machining performance.
Product:IKEN non-standard reamer
4 - Turning piston outer diameter and end face
Solution: The use of IKEN/ISO PCD blades maximizes the metal removal rate for this application. Its advantages include reliable accuracy and higher efficiency.
Product:IKEN PCD blade
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Qingpu District, Shanghai
Shanghai Jingyan Precision Tools Co., Ltd